Kaizen Blitz for Industrial Crm

According to manufacturing journalist Thomas R. Cutler in a recent issue of Industrial Focus magazine, “Manufacturers all face a similar challenge: a complex sale that often requires a team selling approach. In every industrial organization one finds internal representatives, outside representatives, managers, technical specialist, distributors, and customer service professionals. Often this team manages several product lines with thousands of specific items and interacts with numerous influencers who affect the sale. During the lengthy sales process the team does their best to manage this complex environment, producing notes, sales call reports, quote logs, memos, faxes, e-mails, and customer service reports, however the information is almost always fragmented. There is rarely one central database of customer information that can be accessed and shared among the people who need it to efficiently do their jobs. As a result, acting less like a team, these people act independently when conducting business and are far less effective. “

According to Larry Caretsky, President of Commence (www.commence.com/mfg), an industrial customer relationship management (CRM) firm, “CEO’s of these companies often share how their new enterprise resource planning (ERP) system provides them all the information they need, but fail to recognize that ERP systems provide information after the sale, not before or during the sales process. ERP systems provide no value for improving the efficiency of how to sell and service customers. This is one reason that forecast reports are always inaccurate.”

Industrial senior executives avoid addressing a customer-centric approach including the misconception that an accounting system provides the information needed; they provide only post sale information. The pre-sales process and information drives the sale.

Manufacturers do not resist funding back-end ERP systems; however the front-end CRM solutions often make a substantial impact on reducing new customer acquisition cost and improving sales efficiency by first addressing data capture, data consolidation, and data sharing.

Commence offers industrial companies complete “Freedom of Choice” to select the solutions and platform that best meets the business requirements of manufacturers and distributors. The comprehensive CRM Industrial application suite is available for use on premise or on-demand as a hosted service. Industrial leaders often build departmental CRM solutions with the award winning Commence Industrial CRM Framework. These choices are why so many industrial companies choose Commence as the solution for managing customer relationships. All Commence Industrial solutions support mobile or wireless connectivity and integration to back-office accounting and ERP systems.

Commence Corporation
www.commence.com/mfg/
Larry Caretsky
Marketing@commence.com
732-380-9100


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Ready, Set, Kaizen!

Many success coaches and speakers are out there charging thousands of dollars and giving valuable information about using your potential, making money and becoming successful. The fact is, the underlying theme is to take action. You can start now and create an online business (most of you already have) and then improve your site over time. You can go ahead and create a web page about your product, add some testimonials, add a payment gateway, create an autoresponder and pay for your pay-per-click adds and you’re in the game. Better to start now then improve as you go along. The effort you put in for a day or two (for me it’s much longer, I have to be honest) will bring in repeated profits and it’s the best way to leverage your time. Sorry to bore you if you’re more experienced and have heard all the pep talk before.

The principle I want to talk about is the Kaizen principle. It’s the Japanese term for continuous improvement of something, beginning with one aspect, then another and another so that bit by bit the system improves and in time becomes far superior than when it started. It began in the late 80’s and early nineties when a Japanese business wanted to dominate their market and applied the principle to existing automobile and technology products. Pretty soon many Japanese businesses that adopted the principle had dominated their industries in a competitive foreign market.

If you put up a website and continued to make changes and implements the new tricks you learn and were able to improve it by 5% a week, within a year, it would be 13 times as good. Remarkable isn’t it? If your changes didn’t have any affect or had a poor affect you could undo them and with continued effort, you can build yourself a massive empire in a short period of time.

Would you like a proven system that generates at least $354.97 per day from home when you’re just starting out? Check out international affiliate now!

Deploying a Kaizen Project in the Service Industry

In nearly every organization, there are opportunities for business process-related improvements. In many cases, the problems that plague companies are simple. The factors that influence the efficiency of a given process are few. In these type of situations, a full Six Sigma deployment may be unnecessary for designing a solution. These are circumstances in which Kaizen can offer tremendous value.

The methodology’s focus is dedicated to generating continual improvement. If an activity is constantly improved upon, inefficiencies will eventually disappear. The concept is simple and can be applied to any activity in any environment.

Even though it originally gained popularity within the manufacturing sector (similar to Six Sigma), Kaizen can also be applied to the service industry. In fact, it is perfectly suited for it. This article will discuss the reasons the methodology works well in a service environment. You’ll note that there are strong undercurrents that are very similar to Six Sigma.

Reduces Customer Irritation

In a manufacturing environment, variances are costly. They can bring production flows to a grinding halt. This is the reason Six Sigma is used by many large manufacturers; once process-related inefficiencies are eliminated, production proceeds with few changes.

In a service environment, variance is natural and often the result of customer irritations. For example, consider a restaurant. The kitchen must prepare dishes efficiently or they risk falling behind. If a customer becomes dissatisfied with the wait time, he may complain. His complaint may need to be addressed by the server, which takes her away from other customers. In this case, Kaizen can be used to identify ways to reduce the wait time. Doing so reduces the number of customer irritations, thereby saving time and improving the level of satisfaction among all customers.

Near-Instant Impact

Because Kaizen is focused upon producing small improvements over time, the effects can be observed quickly. Rather than conducting a large-scale project that seeks to realize substantial process-related improvements, Kaizen attempts to resolve a wide range of small problems. As a result, the effects of implementing the methodology are nearly instant, especially within a service environment.

Let’s use our restaurant as an example. During the course of serving a customer, the server will greet him, bring drinks, take his order, and deliver his meal once the kitchen has prepared it. Rather than examining the entire process, Kaizen focuses on improving each piece. In other words, what can be done to greet the diner more quickly? Can the wait time between the greeting and the server bringing drinks be shortened? Can the day’s specials be communicated in a way that reduces the need for questions?

By focusing upon small problems, Kaizen can yield instant improvements that impact the bottom line and improve customer satisfaction.

Boost In Employee Productivity

Much of the variance and customer irritation in the service industry can be attributed to human error. That is, employees make mistakes which often cause problems that require time and effort to resolve. Contrast that to a manufacturing environment where information and material flows are largely static. The goal is to identify inefficiencies and waste within the production process.

If Kaizen is used in a service environment to produce incremental, continuous improvements, employee productivity rises. As productivity rises, the time required to perform a given task declines. This has an immediate impact upon the customer’s experience. In a restaurant, it might translate into shorter wait times for meals. In a hospital, it might mean seeing a doctor more quickly. In a bank, it can help reduce the line of people waiting for a teller. Each circumstance improves the level of customer satisfaction while lowering costs.

Kaizen plays an important role within the service sector. Organizations that implement the methodology will likely see an immediate impact on their efficiency, employee morale, and profitability.

BMGI, one of the leading education and consulting companies for Innovation Tools, provides volumes of information at http://www.BMGI.com


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Metal Fabricators Using Gemba Kaizen

Gemba Kaizen Defined

 

Kaizen is a Japanese term signifying “continuous improvement.”  It focuses on gradual alterations for continual improvement in a business.  The small changes continue over time rather than focusing on one major change that occurs sporadically and hopes for a drastic improvement. Kaizen dictates that human resources are the most considerable facet of a business.  Additionally, a wild change does not instill success as well as small alterations that are performedcontinuously.  Finally, Kaizen says that improvements have to be based on statistics and numbers developed from the processes in an organization.

 

Gemba is an additional Japanese word, which is defined as “real place.”  When speaking of Gemba Kaizen, it is referring to the shop floor or wherever the work is taking place.  It also handles eliminating, reducing, and finding any inconsistencies within an organization.

 

Kaizen Principles

 

To put Kaizen into place, a team has to be established that will observe the workplace and learn the principles of Kaizen.  There are five main principles in Kaizen.  The first point is the promotion of teamwork.  The second is that people in the workplace have to be disciplined personally.  The third principle is that morale needs to be boosted in the work setting.  The fourth principle is regarding quality circles, or groups of people who meet to discuss quality issues, and the last principle involves any suggestions for growth and improvement, and can come from any participant of a quality improvement team.

 

Examples of Kaizen Implementation

 

One aerospace metal producer took a Gemba Kaizen class and also obtained consulting from a company providing these services.  The business’s aims were to grow earning by lowering the costs of operating the business and by growing their sales.  The places they needed to tackle in order to reduce costs were productivity of their labor force, inventory, and space availability.  After the workshop, the business was able to lower their space needs by more than 5,000 sq ft, grow their sales, reduce manufacturing lead-times by over 23%, and their yearly return on investment for the lean consulting was over 5 to 1.  The workshop and consulting paid for itself in the benefits that were found from the Gemba Kaizen strategies.

 

Kaizen Applied

 

Our metal manufacturing company, Maloya, employed Kaizen through a series of methods.  They made efficiency metrics to calculate performance in their work centers for production.  They also performed calculations of production quality methods in addition to benchmarking of the required skill sets for workers in the many work areas at Maloya.  This allowed them to find which of their employeesrequired additional training.

 

Kaizen Benefits

 

Benefits of incorporating Kaizen include the identification of difficulties right at where they ensue so that they can be fixed at the cause.  Small improvements can result in larger rewards for the business.  Improvements in the quality of fabrications and prices will make clients happier and then business will increase due to the customers who are happy with their product.  Implementing employee involvement in the advancement of the company makes them feel a part of the whole process and they are happier to be at work. There are many opportunities to utilize Kaizen, and using it in a metal manufacturing environment can provide substantial gains.

Marc Anderes is the Vice President of Operations of Maloya Laser which specializes in Metal Manufacturing and Laser Cutting with advanced laser technologies,

The Kaizen Blitz And Lean Manufacturing

The Kaizen BlitzKaizen Event is a powerful tool in the lean manufacturing process. The blitz enables quick results to occur and often is one of the first things companies do to begin their process.
The Kaizen Blitz is a decisive, quick attack on a particular area or process in order to improve it. Kaizen means, in general terms, continuous improvement, and the blitz is a great way to get people’s attention and make something happen quickly. It also means that there is little time for resistance to form, or opposition to a new program to develop.
The advantages of a Kaizen Event
Immediate results. This is very helpful so that workers can see something positive happening. Since there is no time for them to object, their potential resistance is overcome by the nature of the blitz.
Good tool to use in the beginning. The dramatic and quick results help to shift the company paradigm.
When the company has put up posters, or informed the workforce of the coming program, the blitz is a good way to positively reinforce the good aspects of the new program.
Shows that this is a well thought out, integrated program that gets results.
The disadvantages of the Kaizen Blitz
The training is shallow. Because it is a blitz, there is simply no time to talk or train.
It does not allow the full overview of the lean manufacturing program to be understood. Since it is a one-time event, it may be seen as a disconnected part of a program.
The overall program might suffer as a result. People tend to like immediate results and can develop pockets of efficiency, while the entire operation is a wreck.
The blitz is no substitute for an overall strategy. There may be a tendency to see the blitz as the entire program, rather than the event that it is.
What kinds of Kaizen Blitz’s are there?
The blitz, or event, can be used for various aspects of the lean manufacturing process. This would include 5S implementation, work cell implementation, and setup reduction.
It is advisable to start out small in order to learn the process. Over time, a 5S blitz will yield dramatic results in almost any work area, including the office. A plastic injection molding company is a prime candidate for lean manufacturing, and a kaizen blitz does wonders in such a workplace.
It is a lot like the 15 minute clean up drills we sometimes have at home. Especially with children or teenagers, a lot can get done in a short amount of time by using the blitz idea. Yet, you can see at home as well, that this does not really instill good habits of putting things away or picking up after yourself.
ConclusionSummary
The Kaizen blitz is a powerful aspect of the lean manufacturing process. It should be used in the beginning to obtain dramatic results in order to break down resistance to the overall program.
The blitz should be seen as a part of the whole. It is not the end, but just a tool to get results and it should be used as such.

Randy Hough has a website: http://whatisleanmanufacturing.com that is dedicated to helping companies improve their overall productivity.